Product Description
User FAQs
Q:May I ask how long does your company’s air compressor warranty last?A:We promise to provide a one-year warranty for the entire air compressor. If there are any quality issues with the machine during production, the warranty period will be extended Both parties can enjoy free warranty or machine replacement services. (Note: During the warranty period, due to the use of components not specified by our company If the equipment is damaged due to maintenance of consumables, we cannot enjoy our warranty service)
Q:May I ask if the air compressor needs maintenance?A:The screw air compressor needs regular maintenance. The first maintenance time for a new machine is 500 hours, and the oil and grease need to be replaced Filter. The regular maintenance time is 2000-3000 hours, and the engine oil, oil filter, and air filter should be replaced Oil gas separator, commonly known as “three filters and 1 oil” in the industry.
Q:May I ask why the compressor cannot start when using air?A:The reason is an electrical malfunction, phase loss, or high primary pressure. At this point, the machine should be inspected or opened First level drain valve.
Q:What should I do if there is an emergency situation with the compressor during work?
A:If an emergency occurs during the pumping process:1.Sudden power outage;2.Due to overload causing motor shutdown, etc., it should be used The overall power switch puts the air compressor in a complete shutdown state.
Q:Why is the air compressor not loaded?A:1. The pressure on the gas pipeline exceeds the rated load pressure, and the pressure regulator is disconnected. In this situation, there is no need to take When the pressure on the air duct is lower than the loading (position) pressure of the pressure regulator, the compressor will automatically Dynamic loading.
2. The solenoid valve is malfunctioning. Remove for inspection and replace if necessary.
3. There is a leak in the control pipeline between the oil gas separator and the unloading valve. Check the pipeline and connections, if any Leaks require repair.
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| After-sales Service: | Yes |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2024-04-08
China Good quality 60 HP 45kw Energy Saving Pm VSD CHINAMFG Industrial 250 Cfm Screw Air Compressor air compressor price
Product Description
60 HP 45KW Energy Saving PM VSD CHINAMFG Industrial 250 CFM Screw Air Compressor
| Product Name : | 60 HP 45KW Energy Saving PM VSD CHINAMFG Industrial 250 CFM Screw Air Compressor |
| Type: | Oil Injected Permanent Magnetic Variable Speed Rotary Screw Air Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | low pressure: 6bar, 7 bar, 8bar, 10 bar, 12bar, 13bar; |
| Motor Power: | 7.5KW, 11 Kw, 15KW, 18.5KW, 22KW, 30KW, 37KW, 45KW to 250KW |
| Horse Power: | 10HP, 15 HP, 20HP, 25HP, 30HP to 350HP |
| Driven Method: | Direct Driven |
| Air End: | Hanbell brand air end |
| Trademark: | Lingyu |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, SGS |
| Origin: | ZheJiang , China |
| Application: | Many industrial: Packing,Painting,Precision Electroplating,Peparing |
Q: Are you a factory or a trading company?
A: We are factory. And we have ourselves trading company.
Q: What is the specific address of your company?
A: No.3, 2nd Street, yuanle Road, Xihu (West Lake) Dis.sheng Town, HangZhou City, ZheJiang Province, China
Q: Do your company accept ODM & OEM?
A: Yes, of course. We accept full ODM & OEM.
Q: What about the voltage of products? Can they be customized?
A: Yes, of course. The voltage can be customized according to your requirement.
Q: Do your company offer spare parts of the machines?
A: Yes, of course, high quality spare parts are available in our factory.
Q: What are your payment terms?
A: 50% T/T in advance, 50% T/T before delivery.
Q: What payment ways do you accept?
A: T/T, Western Union
Q: How long will you take to arrange the goods?
A: For normal voltages,we can delivery the goods within 7-15 days. For other electricity or other customized machines, we
will delivery within 25-30 days.
60 HP 45KW Energy Saving PM VSD CHINAMFG Industrial 250 CFM Screw Air Compressor
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Video Support |
|---|---|
| Warranty: | 2 Year Warranty |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 6199/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-12-29
China manufacturer 30kw Compact Structure Intelligent PLC Control Good Price Electric Motor Powered Direct Drive Screw Air Compressor air compressor oil
Product Description
High Quality Screw Air compressor
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements
The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP
Do you really choose the right Screw compressor?
About Power Saving
1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is
37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading)
Power consumption is as high as 233.3366 million!
Power saving after switching to permanent magnet variable frequency screw air compressor:
23. 3366×30% save electric fee 7. 00.98 million!
Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter
| Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor | ||||||||||||
| HYW-G | Working pressure | Exhaust volume | Power | Noise | Air outlet pipe diameter | Net weight | Dimensions(mm) | |||||
| Water lubricated series | bar | psig | (m3/min) | cfm | kW | hp | dB | kg | Length | Width | Height | |
| HYWV-7G | 7 | 102 | 0.7-1.2 | 24.7-42.4 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.6-1.1 | 21.2-38.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.5-0.9 | 17.7-31.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-11G | 7 | 102 | 1.0-1.6 | 35.3-56.5 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.9-1.5 | 31.8-53 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.7-1.3 | 24.7-45.9 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-15G | 7 | 102 | 1.1-2 | 38.8-71 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 |
| 8 | 116 | 1-1.9 | 35.4-67.3 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| 10 | 145 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| HYWV-15G | 7 | 102 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 |
| 8 | 116 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| 10 | 145 | 0.9-1.6 | 31.8-56.6 | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| HYWV-18.5G | 7 | 102 | 1.8-3.1 | 63.6-109.5 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 |
| 8 | 116 | 1.6-2.8 | 56.5-98.9 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.5-2.5 | 53-88.3 | 18.5 | 25 | 61±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| HYWV-22G | 7 | 102 | 2.2-3.7 | 77.7-130.7 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 |
| 8 | 116 | 2.0-3.4 | 70.6-120.1 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.8-3.0 | 63.6-105.9 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| HYWV-30G | 7 | 102 | 3.1-5.2 | 109.5-183.6 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 |
| 8 | 116 | 2.8-4.7 | 98.9-166 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| 10 | 145 | 2.5-4.3 | 88.3-151.9 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| HYWV-37G | 7 | 102 | 3.6-6.1 | 127.1-215.4 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 |
| 8 | 116 | 3.3-5.6 | 116.5-197.8 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.0-5.0 | 105.9-176.6 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| HYWV-45G | 7 | 102 | 4.5-7.5 | 158.9-264.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 |
| 8 | 116 | 4.0-6.8 | 141.3-240.1 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.6-6.0 | 127.1-211.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| HYWV-55G | 7 | 102 | 6.0-10.0 | 211.9-353.1 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 |
| 8 | 116 | 5.4-9.0 | 191-317.8 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| 10 | 145 | 4.6-7.8 | 162.4-275.5 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| HYWV-75G | 7 | 102 | 7.8-13.0 | 275.5-459.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 |
| 8 | 116 | 7.2-12.0 | 254.3-423.8 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| 10 | 145 | 6.0-10.0 | 211.9-353.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| HYWV-90G | 7 | 102 | 9.3-15.5 | 328.4-547.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 |
| 8 | 116 | 8.4-14.0 | 296.6-494.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| 10 | 145 | 7.5-12.5 | 264.9-414 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| HYWV-110G | 7 | 102 | 12.0-20.0 | 423.8-706.3 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 |
| 8 | 116 | 10.8-18.0 | 381.4-635.7 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| 10 | 145 | 9.6-16.0 | 339-565 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| HYWV-132G | 7 | 102 | 15.0-25.0 | 527.9-882.9 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 |
| 8 | 116 | 13.8-23.0 | 487.3-812.2 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| 10 | 145 | 12.0-20.0 | 423.8-706.3 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| HYWV-160G | 7 | 102 | 16.2-27.0 | 572.1-953.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 15.3-25.5 | 540.3-900.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 14.4-24.0 | 508.5-847.6 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-185G | 7 | 102 | 18.0-30.0 | 635.7-1059.4 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 16.8-28.0 | 593.3-988.8 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 15.0-25.0 | 529.7-882.9 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-200G | 7 | 102 | 21.6-36.0 | 762.8-1271.3 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 |
| 8 | 116 | 19.8-33.0 | 699.2-1165.4 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| 10 | 145 | 16.2-27.0 | 572.1-953.5 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| HYWV-250G | 7 | 102 | 25.8-43.0 | 911.1-1518.5 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 |
| 8 | 116 | 24.6-41.0 | 868.7-1447.9 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
| 10 | 145 | 22.8-38.0 | 805.2-1342 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-22
China wholesaler Permanent Magnet Synchronous Motor (PMSM) Variable Frequency Converter Drive Pm VSD Inverter Direct Driven Double Screw Air Compressor with Affordable Price wholesaler
Product Description
30HP 22KW Pm Oil Cooled Energy Saving Screw Air Compressor
Technical Parameters Of PM Variable speed screw air compressor:
| Model | WZS-20EVA | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Air Flow/Working pressure | 2.2m3/min @ 8bar | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 1.8m3/min @ 10bar | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Cooling type of COMPRESSOR | Air cooling | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Cooling type of MOTOR | Air cooling | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Driven method | Direct Driven | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Start way | Soft VSD Start | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| VSD inverter | HOLIP / VEICHI | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Exhaust Temp. | < ambient temp. +8 degrees | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Oil content | <2ppm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Noise | 63±2 dB(A) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Power | 380VAC/3ph/0~2 Web: compressor
Can air compressors be used for shipbuilding and maritime applications?Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications: 1. Pneumatic Tools and Equipment: Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels. 2. Painting and Surface Preparation: Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces. 3. Pneumatic Actuation and Controls: Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications. 4. Air Start Systems: In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels. 5. Pneumatic Conveying and Material Handling: In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes. 6. Air Conditioning and Ventilation: Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments. These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
What is the impact of altitude on air compressor performance?The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude: 1. Decreased Air Density: As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance. 2. Reduced Airflow: The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor. 3. Decreased Power Output: Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity. 4. Extended Compression Cycle: At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor. 5. Pressure Adjustments: When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues. 6. Compressor Design: Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance. 7. Maintenance Considerations: Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance. When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What are the key components of an air compressor system?An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components: 1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type. 2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application. 3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components. 4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate. 5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out. 6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation. 7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank. 8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air. 9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools. 10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment. These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
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Can air compressors be used for gas compression and storage?Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage: Gas Compression: Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems. Gas Storage: Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles. Gas Types: While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases. By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
What is the impact of altitude on air compressor performance?The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude: 1. Decreased Air Density: As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance. 2. Reduced Airflow: The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor. 3. Decreased Power Output: Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity. 4. Extended Compression Cycle: At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor. 5. Pressure Adjustments: When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues. 6. Compressor Design: Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance. 7. Maintenance Considerations: Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance. When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What is the impact of tank size on air compressor performance?The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size: 1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods. 2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan. 3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment. 4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance. 5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance. It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size. Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
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