Product Description
Compressor Electric Motor Engine Direct Driven Mobile Portable Oil Lubricated Screw Air Compressor with 4 Big Wheels for Worksite 75KW 90KW 110KW 132KW 0.8 Bar 1.0 Bar 1.4 Bar 1.6 Bar
Product Structure
Internal Structure Frontside
Internal Structure Backside
Advantages of Big mobile screw air compressor
1. High reliability: the compressor has fewer parts and no wearing parts, so it runs reliably and has a long service life, and the overhaul time can be up to 40,000 to 80,000 hours.
2. Convenient operation and maintenance: high degree of automation, the operator does not have to go through a long time of professional training, can realize unattended operation.
3. Good power balance: it can run smoothly at high speed, characterized by strong gas transmission, fast gas supply, volumetric flow rate almost unaffected by exhaust pressure, and efficiency can be maintained at a wide range of speeds.
4. Strong adaptability: small size, light weight, small footprint, easy to move, very suitable for application in building construction, spraying, pile breaking, sand blasting, urban construction, road construction and other industries.
5. Complete variety series: The complete series of products, the exhaust volume has been from small to large, which meets the needs of different construction conditions. There are diverse structures, suitable for different users.
Product Parameters
| Model | Power | Pressure | Free air delivery* of unit at working pressure | Voltage | Frequency | Noise Level | Air outlet discharge size | Weight | Dimensions |
| KW | Mpa | m³/min | V | Hz | dB(A) | Inch | Kg | L*W*H(mm) | |
| SZDY75 | 75 | 0.8 | 13.0 | 380 | 50 | 76 | G2″ | 1700 | 2380*1620*1800 |
| 1.0 | 12.0 | ||||||||
| SZDY90 | 90 | 0.8 | 16.0 | 380 | 50 | 76 | G2″ | 1900 | 2380*1620*1800 |
| 1.0 | 15.0 | ||||||||
| 1.4 | 13.0 | ||||||||
| SZDY110 | 110 | 0.8 | 20.0 | 380 | 50 | 80 | G2″ | 2520 | 2700*1496*1918 |
| 1.0 | 17.0 | ||||||||
| 1.3 | 16.0 | ||||||||
| 1.7 | 13.0 | ||||||||
| SZDY132 | 132 | 0.8 | 24.0 | 380 | 50 | 80 | G2″ | 2720 | 2700*1496*1918 |
| 1.0 | 22.0 | ||||||||
| 1.3 | 20.0 | ||||||||
| 1.7 | 18.0 |
Detailed Photos
Aluminum Intake Valve
The working principle is loaded with electricity, and unloaded with loss of electricity, with the function of unloading and replenishing air, and the function of eliminating the noise of the host. Stable and durable performance, smooth surface and wear-resistant.
Reliable Oil and Air Separator
Vertical tangential cyclone separation structure, complete separation of oil and air, easy replacement of cartridge, and reduced maintenance cost.
Cooling System
Large heat exchange area design effectively prevents high-temperature machines and reduces oil emulsification and coking caused by high-temperature.
Oil Viewing Mirror
Adopting PMMA material, good transparency, high temperature resistance, and small color change, you can visually observe the oil level change and the use of lubricating oil, timely replacement and adding, to avoid the replacement of untimely damage caused by the equipment.
High Quality Rubber Tires
The tire specification is 175/65R15 84T, vacuum tires, iron wheels, durable, tread pattern grip, applicable to a variety of complex site conditions.
Intelligent Drive Control
Newly designed intelligent drive controller can do under-voltage supplement for equipment start-up, start-up voltage of 300V-480V can be realized for equipment operation, and protection of the motor, to avoid burning the motor due to low-voltage start-up, eliminating the need for AC contactors, reducing the cost of late maintenance.
Safe and Zero Leakage Connection
Sanzhi has abandoned the traditional low-cost hydraulic hose design. Sanzhi uses High-rigid pipes and flexible joint connections, avoiding bursts typically caused by aging, rubber type 0-ring offers a flexible seal preventing leakage.
Smart Touch Controller
Superior built-in intelligence requires minimal manual operation. A high-precision color electronic screen, clear graphics display, and indication of maintenance information, fault alarms, and safety shutdown alarms.
Packaging&Shipping
Our Advantages
1. Price advantage
Direct to provide customers with ex-factory prices, so that customers are more competitive.
2. Direct deal
All products are supplied directly from the factory and we will offer more cost-effective products.
3. OEM & ODM services
The strong production and management capacity of the factory can provide OEM/ODM service for you.
4. Customised service
We accept non-standard orders, export orders, voltage/power/pressure, etc, which can be customized. If you have demands, please contact us.
5. Accept small order
You can place a small trial order first to test the quality of our products.
6. Fast delivery
High-quality products with timely delivery.
7. Complete authorisation
For distributors, we can provide the full authorization certificate to allow you to sell our SANZHI brand products.
Certifications Display
FAQ
Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw air compressors, with more than 10 years of experience.
Q2. How do you control quality?
A: 1. The raw materials are strictly inspected.
2. Installation procedures are strictly controlled.
3. Each machine must pass at least 5 hours of continuous testing before leaving the factory.
Q3. What information must I provide to get the suitable machine?
1. How much air delivery capacity (Unit: CFM or m³/Min)
2. How much working pressure (Unit: PSI, Bar or Mpa)
3. What is the voltage and frequency of my country of residence (V/Hz)
4. Whether I need other accessories such as an air tank, filters, and/or air dryers.
Tell us the answer, we will offer a scheme for you!
Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP
Q5. What is the available voltage air compressor?
A: Sanzhi available voltage include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized according to your requirements.
Q6. How long is the delivery time?
A: For standard voltage,15 working days after the confirmed order. Non-standard, please contact our sales.
Q7. What’s the payment term?
A: 30% T/T in advance, 40% T/T before shipment, and 30% T/T against the B/L copy. USD, RMB can be accepted.
Q8. How about your warranty?
A: One year for the whole machine and 2 years for screw air compressor, except for consumable spare parts.
Q9. What about the maintenance?
A: First maintenance needs to be done after 500 hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q10. Can machines be run in high-temperature environment?
A: Yes, machines would run in high-temperature environment countries. Working temperature from -20° to 45°(-4ºF-113ºF).
Q11. Do you offer OEM service?
A: Yes, with a professional design team, both OEM & ODM orders are highly welcome.
Q12. How long could your air compressor be used?
A: Generally, more than 10 years.
Q13. Will you provide some spare parts for the machines?
A: Yes, of course.
Q14. How about your after-sales service?
A: Provide customers with installation and commissioning online instructions, and arrange for our engineers to help you with training and installation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Technology Support |
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| Warranty: | 1 Year, 2 Years |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 8000/Piece
1 Piece(Min.Order) | Order Sample Sample Color: Orange
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-04-26
China Custom Industrial 185cfm-1400 Cfm 2/4 Wheels Mining Trailer Portable Mobile Road Diesel Engine Direct Driven Screw Rotary Air Compressor for Water Well Drilling Rig small air compressor
Product Description
| Model | Machine | Diesel Engine | |||||||
| Free Air Delivery | Normal Working | Dimensions | Weight | Manufacturer | Model | Rated | |||
| Pressure | (without towbar) | power | |||||||
| m3/min | CFM | bar(g) | psig | L*W*H(mm) | kg | KW | |||
| WZSCY-3.2/8 | 3.40 | 120 | 8 | 116 | 2263*1590*1543 | 900 | Xihu (West Lake) Dis. | YSD490G | 32 |
| WZSCY-4/13 | 4.00 | 141 | 13 | 189 | 2570*1860*1720 | 1200 | Cummins | QFS2.8-C60 | 45 |
| WZSCY-5/7 | 5.55 | 196 | 7 | 102 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-5/10 | 5.00 | 177 | 10 | 145 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-6/7 | 6.00 | 212 | 7 | 102 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-5/13 | 5.31 | 187 | 13 | 189 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY- 7/7 | 7.00 | 247 | 7 | 102 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY-7/10 | 7.00 | 247 | 10 | 145 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY-7/13 | 7.00 | 247 | 13 | 189 | 3360*2571*2050 | 1700 | QSB3.9-C100-31 | 74 | |
| WZSCY-10/8 | 10.00 | 353 | 8 | 116 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 74 | |
| WZSCY-9/13 | 9.00 | 318 | 13 | 189 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-10/10 | 10.00 | 353 | 10 | 145 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-12/7 | 12.11 | 428 | 7 | 102 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-8/16 | 8.01 | 283 | 16 | 232 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-9/15 | 9.00 | 318 | 15 | 218 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-10/13 | 10.02 | 354 | 13 | 189 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-11/10 | 11.00 | 388 | 10 | 145 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-15/8 | 15.00 | 530 | 8 | 116 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-12/13 | 12.00 | 424 | 13 | 189 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-14/12 | 14.00 | 494 | 12 | 174 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-15/10 | 15.19 | 536 | 10 | 145 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-17/8 | 17.00 | 600 | 8 | 116 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY18/7 | 18.00 | 636 | 7 | 102 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-13/18 | 13.55 | 478 | 18 | 261 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-13/20 | 13.00 | 459 | 20 | 290 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-15/16 | 15.00 | 530 | 16 | 232 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-17/13 | 17.00 | 600 | 13 | 189 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-18/10 | 18.00 | 636 | 10 | 145 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-23/8 | 23.00 | 812 | 8 | 116 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-15/18 | 15.00 | 530 | 18 | 261 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-17/14 | 17.66 | 624 | 14 | 203 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-20/13 | 20.67 | 730 | 13 | 189 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-22/10 | 22.21 | 784 | 10 | 145 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-24/8 | 24.00 | 847 | 8 | 116 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-18/18 | 18.28 | 645 | 18 | 261 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-19/14 | 19.75 | 697 | 14 | 203 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-20/16 | 20.18 | 713 | 16 | 232 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-21/15 | 21.00 | 742 | 15 | 218 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-23/13 | 23.00 | 812 | 13 | 189 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-27/10 | 27.00 | 953 | 10 | 145 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-28/8 | 28.00 | 989 | 8 | 116 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-22/20 | 22.00 | 777 | 20 | 290 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-23/15 | 23.00 | 812 | 15 | 218 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-25/13 | 25.00 | 883 | 13 | 189 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-26/12 | 26.00 | 918 | 12 | 174 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-28/10 | 28.00 | 989 | 10 | 145 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-32/10 | 32.25 | 1139 | 10 | 145 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-33/8 | 33.00 | 1165 | 8 | 116 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-36/7 | 36.00 | 1271 | 7 | 102 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-26/25 | 26.00 | 918 | 25 | 363 | 4700*2100*2900 | 4800 | QSZ13-C550 | 410 | |
| WZSCY-34/25 | 34.00 | 1200 | 25 | 363 | 4700*2100*2900 | 6800 | QSZ13-C550 | 410 | |
| WZSCY-45/10 | 46.38 | 1638 | 10 | 145 | 4715*2160*3200 | 7000 | QSZ13-C550 | 410 | |
| WZSCY-33/35 | 33.00 | 1165 | 35 | 508 | 5000*2200*2900 | 7200 | KTA19-P700 | 522 | |
| WZSCY-39/25 | 39.00 | 1377 | 25 | 363 | 5000*2200*2900 | 7200 | KTA19-P700 | 522 | |
| Note: Skid-mounted type is available. | |||||||||
Wan CHINAMFG Certification
Wan CHINAMFG Exhibition
FAQ
1. OEM/ODM, or customer’ s logo printed is available?
Yes, OEM/ODM, customer’s logo is welcomed.
2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
3. What’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
4. How to control your quality?
We have professional QC team, control the quality during the mass production and inspect the products before shipping.
5. If we don’ t have shipping forwarder in China , would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
6. I never come to China before , can you be my guide in China?
Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.
MARKETING NETWORK
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| After-sales Service: | Video Technical Support |
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| Warranty: | Unit 1 Year, Air End 2 Years |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2024-04-17